Steel Gearbox

Product Introduction of Steel Gearbox

The Steel Gearbox is a core power - transmission component crafted mainly from robust and durable steel. Through a meticulously designed gear set, it can precisely regulate the input power in terms of rotational speed and torque, efficiently and stably transmitting the power output from power sources such as engines to the working device. Its internal structure is compact and rationally laid out, with various components like gears, shafts, and bearings working in harmony to ensure stable operation under all kinds of complex working conditions. This gearbox is widely used in numerous fields including automobiles, construction machinery, and industrial production lines, providing reliable power - transmission support for various mechanical devices and serving as a crucial component to ensure the efficient operation of equipment.

1.Forged from High - strength Alloy Steel
It is forged using high - quality, high - strength alloy steel. This type of steel has excellent strength and toughness, capable of withstanding huge impact forces and torques. Even under extremely harsh working conditions, it can effectively prevent gear deformation, fracture, and other issues, guaranteeing the long - term stable operation of the gearbox.

2.Precision Gear Grinding Process
The gears are processed through high - precision grinding, resulting in extremely low tooth - surface roughness and high tooth - profile accuracy. This not only significantly reduces noise and vibration during gear transmission but also improves transmission efficiency, minimizing energy losses and making power transmission smoother and more efficient.

3.Intelligent Shift Logic System
It is equipped with an advanced intelligent shift logic system. This system can monitor the operating status of vehicles or equipment in real - time, such as speed, load, engine speed, and other parameters. Based on this information, it can automatically and accurately determine the optimal shift timing, achieving fast and smooth shifting operations and enhancing the overall handling performance.

4.Efficient Heat - dissipation Duct Design
It features a unique and efficient heat - dissipation duct design. Utilizing the principle of air flow, it can quickly dissipate the heat generated during the gearbox's operation. This effectively reduces the internal temperature, avoiding problems such as a decline in lubricating oil performance and increased component wear caused by overheating, and prolonging the service life of the gearbox.

5.Customizable Internal Gear Ratio
To meet the special needs of different application scenarios and equipment, its internal gear ratio can be custom - designed according to customer requirements. Whether it's a sports car aiming for high speed or a heavy - duty truck or construction machinery requiring high torque output, performance can be optimized by customizing the appropriate gear ratio.

1.Exceptional Durability
Forged from high - strength alloy steel, it has excellent wear - resistance and fatigue - resistance properties. This greatly extends the service life of the gearbox, reduces the frequency of equipment maintenance and component replacement, and lowers operating costs.

2.Outstanding Transmission Performance
The precision gear grinding process ensures smooth transmission with low noise and low vibration. At the same time, it improves transmission efficiency, enabling power to be more effectively transmitted to the working device and enhancing the overall performance of the equipment.

3.Convenient Handling Experience
The existence of the intelligent shift logic system makes shifting operations easy, precise, and efficient. Whether in frequent stops and starts on urban roads or driving in complex road conditions, it can bring a convenient and comfortable handling experience for drivers or operators.

4.Stable Working Reliability
The efficient heat - dissipation duct design ensures that the gearbox maintains an appropriate working temperature during long - term and high - intensity operation. A stable temperature environment greatly improves the reliability of the gearbox's operation, reducing the risk of failures caused by overheating.

5.High Adaptability and Flexibility
The customizable internal gear ratio enables it to perfectly adapt to various types of equipment and application scenarios. It provides equipment manufacturers with more design options and flexibility, meeting diverse market demands.

The WP series is the most common steel gearbox, with following models:

1.Single stage gearbox: WPA, WPS, WPO, WPX,WPDA,WPDS,WPDO,WPDX,WPKA,WPKS,

WPDKA, WPDKS

2. Universal stage gearbox:WPW, WPWA, WPWS, WPWO, WPWX, WPWT, WPWV, WPWD,

WPWDS, WPWDO, WPWDX, WPWDT, WPWDV, WPWK, WPWKA,

WPWKS, WPWKO, WPWKT, WPWKV, WPWDK, WPWDKA,

WPWDKO, WPWDKT, WPWDKV, WPDKZ WPDZ.

3.Double stage gearbox: WPEA,WPEDA,WPES,WPEDS,WPEO,WPEDO,WPWEKO,WPWEDKO,WPWEK,

WPWEDK, WPEKA,WPEDKA,WPEKS,WPEDKS,WPWE,WPWED,WPEX,WPEDX

4. Multistage stage gearbox: WPEEDA, WPEEO.

 

WP reducer Sizes: 40, 50, 60, 70, 80, 100, 120, 135, 155, 175, 200,250

Gearing arrangement is a worm

Motor power is up to 15KW

Mounting position: foot mounted and flange mounted

Ratio Reduction:

1) single stage speed reducer: 10-60.

2) double stage speed reducer: 200-3600

3) universal stage speed reducer: 10-60

Material: iron casting steel

Color: blue or green

Inner packing by carton, outer packing by wooden case.

 

Steel gearbox Parameters:

Type:	Gearbox WP series
Model:	WP40,50,60,70,80,100,120,135,155,175,200,250
Ratio:	10 ~ 60
Color:	Blue/Green Or On Customer Request
Material:	Housing: Die-Cast Iron cast steel
	Worm Gear-Copper-9-4#
	Worm-20CrMn Ti with carburizing and quenching, the surface harness is 56-62HRC
	Shaft-chromium steel-45#
Packing:	Carton and Wooden Case
Bearing:	C&U Bearing
Seal:	KSK
Warranty:	12Months
Input Power:	0.12kw~15kw
Usages:	Industrial Machine: Food Stuff, Ceramics, Chemical, Packing, Dyeing, Woodworking, Glass.
IEC Flange:	B5
Lubricant:	Synthetic&Mineral

 

 

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