Big Gear Ring

Product Information

A big gear ring, also known as a large - diameter gear ring, is a crucial mechanical component widely used in various heavy - duty machinery and industrial equipment. It is typically designed with a relatively large diameter and is mainly employed in applications that demand high - torque transmission and stable operation.

Big gear rings are often made from high - strength alloy steels, such as 42CrMo or ZG35CrMo. The production process usually involves a series of complex steps, starting from creating a wooden mold for shaping, followed by steel - water pouring. After the casting is removed from the pit and the sand is cleared, it undergoes heat treatment to enhance its mechanical properties. Then, it proceeds to precision finishing and strict quality inspections to ensure dimensional accuracy and surface quality. Finally, it is subjected to rough and fine machining to achieve the required shape and size before being packaged and shipped.

These gear rings play a significant role in equipment like rotary kilns, ball mills, and large - scale industrial mixers. In a rotary kiln, for example, the big gear ring is responsible for driving the entire kiln body to rotate continuously, enabling the smooth operation of the material - processing process inside. In a ball mill, it transmits the rotational force to the mill body, facilitating the grinding of materials.

1.High - strength Material：Made from high - strength alloy steels, big gear rings have excellent mechanical properties, which can withstand high - torque loads and large - impact forces during operation.

2.Large - diameter Design：With a large - diameter structure, they can provide a larger torque - transmission radius, effectively increasing the transmission efficiency and load - bearing capacity.

3.Precision Machining：Through advanced precision - machining techniques, the dimensional accuracy and tooth - profile accuracy of big gear rings are extremely high, ensuring smooth meshing and stable transmission.

4.Good Wear Resistance：After special heat treatment and surface - treatment processes, the surface hardness of the gear rings is significantly increased, endowing them with excellent wear - resistance and extending their service life.

5.High Fatigue Resistance：The material and manufacturing process endow big gear rings with strong fatigue - resistance capabilities, allowing them to maintain stable performance even after long - term cyclic loading.

1.High - torque Transmission Capacity：They can efficiently transmit large torques, making them ideal for heavy - duty machinery that requires high - power output, such as large - scale mining equipment and heavy - duty industrial production lines.

2.Stable Operation：Thanks to their high - precision manufacturing and excellent meshing performance, big gear rings can ensure the stable operation of mechanical transmission systems, reducing vibration and noise during operation.

3.Long Service Life：Due to their high - strength materials and good wear - resistance and fatigue - resistance properties, big gear rings can maintain reliable operation for a long time under harsh working conditions, reducing the frequency of maintenance and replacement and thus saving costs.

4.Wide Range of Applications：Big gear rings are suitable for a wide variety of industrial fields, including metallurgy, mining, cement production, power generation, and chemical engineering, meeting the diverse needs of different working conditions.

5.Reliable Performance：In high - load and high - stress operating environments, big gear rings can still maintain reliable performance, providing strong support for the safe and stable operation of the entire mechanical equipment.

 

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