Aseptic Gearbox
Our stainless steel product is corrosion resistant, they are designed to be suitable for wet, hostile and sterile operating environments.
A stainless gearbox costs more than a painted gearbox, but investing in a more corrosion resistant gearbox saves money and time in the long run, it is more suitable and safer for food and beverage applications. Unmatched product performance in highly caustic washdown applications combined with first class customer service makes ANG Drive your first choice for speed reducers and gearmotors!
How to maintain Aseptic Gearbox?
Daily Inspection and Cleaning
Appearance Check: Regularly inspect the outer casing for cracks, deformation, wear, or corrosion, focusing on the joints and seals to ensure there are no leaks.
Surface Cleaning: Use a soft cloth or brush to clean the surface, preventing dust and debris from affecting heat dissipation. For stubborn stains, use a mild cleaner, avoiding abrasive or strongly acidic/alkaline cleaners.
Connection Inspection: Check the bolts connecting the gearbox to the motor and drive shaft. Tighten any loose bolts to prevent vibration and noise.
Lubrication System Maintenance
Lubricant Selection: Choose suitable lubricants (oil or grease) based on the operating environment. High-temperature environments require heat-resistant oil, while chemical-corrosive environments need corrosion-resistant lubricants.
Regular Lubricant Change: Change the lubricant periodically according to the manual. During the initial use phase, more frequent checks and changes are needed. When changing oil, clean the tank and oil paths, and add fresh oil.
Check Oil Level: Regularly check the oil level to ensure it is within the normal range. Low oil levels lead to inadequate lubrication and increased wear, while excessive oil can cause leakage and high oil temperature.
Operational Monitoring
Temperature Monitoring: Monitor the temperature during operation. If the temperature is too high, it could be due to poor lubrication or excessive load, and the unit should be stopped for inspection.
Noise and Vibration Monitoring: Listen for any abnormal noise or vibration. If unusual sounds or vibrations are detected, this could indicate internal damage or looseness. Stop the machine immediately for inspection.
Load Control: Operate the gearbox within its rated load capacity to avoid overloading, which accelerates wear and may cause damage.
Other Considerations
Storage Conditions: If the gearbox will be stored for an extended period, place it in a dry, well-ventilated area to prevent rust. Periodic checks are also necessary.
Regular Comprehensive Inspection: Periodically disassemble and inspect internal components, such as gears and bearings, for wear. Replace any severely worn parts on time.
Aseptic Gearbox General specification:
|
Typical Models |
NMRV030, NMRV040, NMRV050, NMRV063 |
|
Motor Power |
0.06kw ~ 1.5kw |
|
Input speed |
750rpm ~ 2000rpm |
|
Reduction ratio |
1/5 ~ 1/100 |
|
Input motor |
AC IEC or NEMA (1 phase or 3 phase), DC |
|
Output type |
Hollow shaft, solid shaft, flange |
|
Housing material |
304 or 316 food grade material |
Aseptic Gearbox Features:
1. Stainless steel end-shield: precision machined from premium 304 stainless steel and end-shield is fitted by long bolts, it is easy to disassembly
2. Housing: the housing which matched with convex bolt and stainless steel thread, nice looking and easy disassembly
3.Extra deep treatment: special "O" rings proprietary submersible style "O" ring construction on the end shields for double the protection against water

FAQ
Q: What is your MOQ?
A: It is 10pcs for the beginning of our business.
Q: What's your lead time?
A: Normally it takes 20 ~ 60 days, depending on different products and quantities.
Q: Do you provide technical support?
A: Yes. Our company has design and development team, we can provide technical support if you
need.
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